Aluminum Alloys Consideration in Lightweighting Vehicle Structural Components: Material Selection and Design Considerations

Tanu Taneja; Rajni Verma

Tanu Taneja Assistant Professor, Department of Civil Engineering , Baba Farid college of Engineering &Technology, Bathinda, India.
Rajni Verma Associate Professor, Department of Applied Sciences, Chandigarh Engineering College, CGC Jhanjeri, Mohali, India.

Abstract

This paper explores the role of aluminium alloys in the automotive industry’s pursuit of lightweight vehicle structural components, focusing on material selection and design considerations. It examines aspects such as mechanical properties, corrosion resistance, manufacturing processes, and sustainability to understand the comprehensive role of aluminium alloys in the lightweight paradigm. The paper also discusses key design considerations and methodologies for integrating aluminium alloys into vehicle structural components to ensure optimal performance, safety, and durability. Aluminum alloys are crucial in driving advancements in fuel economy, electric vehicle range, and overall vehicle performance while addressing challenges and future directions in their application. Through careful material selection, thoughtful design considerations, and innovative manufacturing processes, aluminium alloys continue to shape the future of cleaner, more efficient, and lighter vehicles.

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